Bending is a crucial manufacturing process employed to shape sheet metal into various forms, such as v-shapes, u-shapes, or channel-shapes along a straight axis. This process is fundamental in creating components that need to have specific angles or curves. At Short Run Pro, a range of press brakes are utilized, including manual, semi-manual, and fully-automated systems, to cater to different production needs. These press brakes apply substantial force to the metal workpiece to achieve the desired bend. By positioning the metal between a punch and a die, the bending process begins.
The punch, made of durable tool steel, has a sharp edge that presses into the metal, forcing it into the shape of the die. This process effectively deforms the metal along the lines dictated by the die’s shape. The die itself is also made from tool steel and plays a critical role in guiding the deformation of the workpiece. Depending on the design requirements, dies come in various shapes and sizes, with the most basic being a 90-degree v-shape. This simplicity allows for precise and efficient bending of the metal, ensuring consistent results across different production runs.
In essence, the press brake system at Short Run Pro operates by exerting immense pressure to shape the metal as intended. The combination of punch and die ensures that the metal workpiece is accurately formed according to the desired specifications. This process is versatile and adaptable, allowing for the creation of a wide range of metal components used in various applications. The precision and efficiency of the bending process are vital for producing high-quality parts that meet exacting standards.
For more information about bending, or to learn more about our company, please contact our customer success team!